|
SCREENING EQUIPMENT Large Multi Rake Bar ScreenChain-driven automatic bar screen for wastewater treatment plants, pumping stations and water intakes |
|||
4,800 mmWidest channel delivered |
7.3 mDeepest channel delivered |
2205/316LStainless steel construction |
30 countriesRockerhill project references |
Rockerhill Global Limited designs and supplies multi rake bar screens, also called chain-driven multi-rake bar screens or automatic mechanical bar screens. A fixed bar rack is cleaned continuously by several rakes mounted on endless chains. Screenings are lifted out of the channel with low head loss and without the long stop-start cycles of single-rake screens.
Our multi rake bar screen is built to the channel, not the other way round. We have supplied units for channels 4,800 mm wide and over 7 m deep, in stainless steel, for municipal wastewater, raw water intake and industrial duty.
Key features
|
Multiple rakes in sequence Short cleaning cycles and stable head loss, even at peak flow or with heavy screenings. |
Wide and deep channels Rack, chains and frame are sized by calculation for large widths and discharge heights. |
|
Automatic operation Timer, upstream/downstream level difference, or manual mode, with run and fault contacts for SCADA. |
Stainless steel construction AISI 304 or 316L bars, rakes, frame and fasteners. Coated carbon steel for less corrosive duty. |
|
Wear-resistant moving parts Polymer guides and bushings on the chain and foot assembly, sealed bearings above the water line. |
Overload protection Torque limiter and electronic overload trip on the geared motor. |
|
Low maintenance Drive and chain run above water, with inspection doors in the head cover. |
Export-ready Modular or flat-rack packing for wide units, factory assembly and testing before shipment. |
How a multi rake bar screen works
01Screening Wastewater passes through the fixed bar rack. Solids larger than the bar spacing stay on the upstream face. |
02Raking Rakes on two endless chains enter the gaps at the foot of the rack and lift the screenings up the incline. |
03Discharge A cleaning comb at the head strips the screenings from the rakes into the discharge chute. |
04Conveying Screenings drop onto a screw conveyor, compactor or container for removal. |
Technical specification
|
Parameter |
Rockerhill multi rake bar screen |
|
Channel width |
Customised. Up to 4,800 mm delivered |
|
Channel depth |
Customised. Up to about 7.3 m delivered |
|
Bar spacing |
3 to 50 mm (15 mm typical for municipal fine screening) |
|
Installation angle |
60° to 80° (75° typical) |
|
Bar and frame material |
AISI 304, AISI 316L, or coated carbon steel |
|
Drive |
Geared motor, IP55 or higher, S1 duty, supply to the local standard (e.g. 380 V / 50 Hz) |
|
Control |
Manual / Auto, timer, level difference. Run and fault contacts |
|
Discharge |
Chute to screw conveyor, compactor or container |
Values are typical and are fitted to each project from flow, channel dimensions and screenings load.
Applications
- Municipal wastewater treatment plant inlet works and fine screening
- Sewage and storm water pumping stations
- Raw water intakes for waterworks and canals
- Power plant cooling water and seawater intake screening
- Industrial effluent and process water pretreatment
- Desalination and SWRO intake protection
Reference project: large multi rake bar screen, China
A water plant inlet connection well in Hebei Province uses a multi rake bar screen (GQ-B type) across a 4,800 mm wide channel. It shows that wide-channel units are routine for Rockerhill and our manufacturing partners.
|
Project information |
Details |
|
Project |
Nancun waterworks inlet connection well, Chang'an District, Shijiazhuang, Hebei, China |
|
Context |
South-to-North Water Diversion supporting project (new gate on the Shijin Main Canal) |
|
Equipment |
Multi rake bar screen, GQ-B type, motor driven |
|
Application |
Raw water intake screening at the inlet well |
|
Structure |
Reinforced concrete inlet well with platform and safety railing |
|
Product and well dimensions |
Value |
|
Channel width (well inner width) |
4,800 mm |
|
Well overall width |
6,400 mm (800 mm walls each side) |
|
Well overall length |
9,100 mm (7,500 mm inside) |
|
Well depth, platform (EL 62.474) to floor (EL 55.127) |
7,347 mm |
|
Installation |
Inclined bar rack with head drive above the platform |
Dimensions taken from the structural drawing of the inlet well.
|
Photo 1: multi rake bar screen rack before installation. |
Photo 2: rake with teeth entering the bar rack. |
|
|
|
Drawing: inlet well sections A-A and B-B showing the inclined multi rake bar screen. Dimensions in mm, elevations in m.
Rockerhill project track record worldwide
Rockerhill Global Limited supplies water, environmental and process equipment to projects in Mexico, Canada, Croatia, Australia, Singapore, China and other countries. Screening equipment is one part of that record, alongside process skids and water control equipment.
|
Country |
Project |
Equipment |
|
China |
Water plant inlet well, Hebei |
Multi rake bar screen, 4,800 mm channel |
|
Singapore |
PPLAK project |
Stainless steel (316L) bar screens, 4 sets |
|
Mexico |
Aquatech project |
Cooling water intake screen,stoplogs, radial gates |
|
Canada |
Carbon capture project |
ASME process skid for CO₂ capture |
|
Australia |
Fish passage project |
Fish gates |
|
Croatia |
National Water Administration |
Penstock, band screen, bar screen |
Quality and delivery
- Material certificates for stainless steel bars, plates and chains.
- Weld inspection (visual and penetrant testing) and pickling or passivation of stainless steel parts.
- Full factory assembly and function test before shipment, with photos or video, or witnessed by the buyer.
- Flat-rack or modular packing for wide units, with a marked packing list and installation drawings.
- Manuals, spare-parts list and remote commissioning support. Site supervision on request.
Frequently asked questions
What is a multi rake bar screen?
A multi rake bar screen is an automatic bar screen with a fixed rack cleaned by several rakes on endless chains. It removes rags, plastics and debris from wastewater or raw water and discharges them to a conveyor or container.
How does it differ from a single-rake screen?
With several rakes working in sequence, the rack is cleaned more often and the head loss stays lower. This helps at high flows and on wide channels.
What bar spacing should I choose?
Municipal inlet works often use 10 to 25 mm. Fine screening uses 3 to 10 mm, and pumping stations or intakes may use 25 to 50 mm. We size it from flow and downstream equipment.
How wide and deep can the screen be?
It is built to the channel. We have supplied a unit for a channel 4,800 mm wide and over 7 m deep.
Which material should I specify?
AISI 304 suits most municipal wastewater. AISI 316L is used for seawater, high chloride or industrial duty.
Can a wide screen be shipped overseas?
Yes. We ship wide racks on flat racks or build them in modules that bolt together on site.
What do you need for a quotation?
Design and peak flow, channel width and depth, discharge height, installation angle, bar spacing, material, power supply and the project drawing.
Request a technical and commercial proposalSend your channel drawing and flow data. We will respond with a sized multi rake bar screen proposal. Rockerhill Global LimitedEmail: James.h@rockerhillcn.com Website: www.rockerhillcn.com Tel: +86 15715761257 |
Hot Tags: large multi rake bar screen, China large multi rake bar screen manufacturers, suppliers, factory







