Description
Packaged pump station is also called prefabricated pump station. It combines pumps, pipelines, valves, and control systems in a compact design with minimal footprint. It is widely used in municipal drainage, storm water and sewage diversion, and rural wastewater treatment.
Typical application scenarios
|
Applications |
Main functions |
|
Municipal sewage |
Collect and elevate domestic sewage, then transport it to a treatment plant. |
|
Rainwater and Flood Control |
Rapidly draining rainwater enhances the region's flood control capabilities. |
|
Industrial wastewater |
Transporting industrial wastewater containing corrosive substances or solid particles. |
|
Water supply and pressurization |
Regional water supply pressurization, secondary water supply, and irrigation water intake. |
|
Combined overflow |
Treating mixed sewage during the rainy season to alleviate pressure on the pipe network. |
Features
- It comes standard with a PLC/SCADA-based intelligent control system, which has functions such as remote monitoring, fault early warning, energy efficiency analysis, and automatic pump rotation , and can be seamlessly connected to the smart water management platform.
- The pump set, designed with a high-efficiency hydraulic model and equipped with variable frequency drive (VFD) , achieves precise on-demand water supply/drainage, reducing energy consumption by 20%-40% compared to traditional pump stations .
- Cylinder : Made of high-strength fiberglass (GRP) or polyethylene (PE), integrally wound, 100% corrosion resistant, zero leakage , and designed service life of over 50 years.
- Internal components : The main pipes and supports are made of 304/316 stainless steel , which is durable.
- Self-cleaning design : The patented bottom hydrodynamic design, combined with an automatic flushing system, effectively prevents sludge buildup and minimizes the need for manual sludge removal.
- It enables complete testing of hardware and software before shipment, greatly reducing on-site installation risks.
Standards and specifications
Structural shell : Complies with EN 14396 (requirements for prefabricated pumping stations) and ASTM D3754 (fiberglass molding standard) to ensure structural strength, corrosion resistance and long-term durability.
Pump unit : The core pump conforms to ISO 9905 (Centrifugal Pump Technical Specification), ISO 5199 (Pumps for Chemical Processes) or HI (Hydraulic Institute of America) standards, ensuring efficient and reliable operation.
Piping and valves : Comply with ASME B16.34 (valves), ASME B31.1 (pressure piping), etc., to ensure the integrity and safety of pressure boundaries.
Electrical equipment : All electrical cabinets, motors, and wiring comply with IEC/EN 60204-1 (Electrical Safety of Machinery) and IEC 60529 (Protection Levels IP Code) to ensure electrical safety.
Rockerhill 's prefabricated pumping stations are more than just equipment; they are modern water infrastructure solutions that integrate cutting-edge materials science, intelligent control technology, and modular design concepts . With successful delivery and operation in projects in Uzbekistan, Egypt, Indonesia, and Mexico, Rockerhill 's integrated pumping stations and professional project service practices have earned market recognition.
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